CONVEYORS

 

Machine functions
Clay dividing-levelling conveyors spread and level the clay over the whole width of the conveyor and feed the various cylinder-operated machines. The introduction of a layer of clay on the whole cylinder surface allows the optimum exploitation of the machine and a uniform wear of the cylinder on the whole longitudinal strip.


Machine description
The clay dividing-levelling conveyors TNG/M + RIP series 
are generally flat rubber conveyors, on which the dividing-levelling device is installed and which – by rotating and properly adjusted in height and slant angle – carries out the levelling operation.

The motor-driven dividing-levelling conveyors of the RIP series are simple dividers that through a suitable frame can be installed on already existing conveyors.
 

COD.TIPOLARGHEZZA GOMMA
mm
PER LAMINATOIO
mm
RIPARTITORI
NUM. DIAM Ø
mm
PESO
Kg
F-06-04-01-00TNG/M-RIP 60/3

800600 / 650

1 650

800

F-06-04-02-00

TNG/M-RIP 80/4

1000700 / 800

1 750

1000
F-06-04-03-00

TNG/M-RIP 100/4

1200900 / 1000

1 950

1250

F-06-04-04-00

TNG/M-RIP 120/4

14001100 / 1200

2 650

1650

COD.
TIPO
LARGHEZZA GOMMA
mm
PER LAMINATOIO
mm
RIPARTITORI
NUM.-DIAM Ø
mm
PESO
Kg
F-06-05-01-00

RIP 65

800600 / 650

1 650

165

F-06-05-02-00

RIP 75

1000700 / 800

1 750

175
F-06-05-03-00

RIP 85

1200

900 / 1000

1 950


185
F-06-05-03-00

RIP 65+65

14001100 / 1200

2 650

330

 

SCREW CONVEYOR

Machine functions
The screw conveyor system offers:
– substantial payload 
– the possibility of horizontal, vertical and tilted conveying 
– the possibility of carrying fine material (sand, cement, oxides, cereals, powders, sludge, food, etc.)
– dispersion-free conveying of both products and powder
– the possibility to transport material for short distances


Machine description
The machine is made up of a screw located within a pipe or within an open U-shaped profile. The screw conveyor is fitted with a loading mouth, through a rotation the screw conveys the material to the exit. 
The rotation of the screw is provided by an electrical motor-reducer, dimensioned according to the required production, the size, length, tilting and the specific weight of the product to be conveyed. 
The structure of the screw varies depending on the field of use. 

COD.TIPODIAMETRO ESTERNO SPIRAPRODUZIONE
INCLINAZIONE
PORTATA MAX.
° – m³/h
POTENZA
INSTALLATA
Kw
PESO
TESTATE
Kg
(Medio)
PESO MEDIO
Kg/m
F-06-07-02-00CT/D 150

15060° 50,75 / 48025
F-06-07-04-00

CT/D 200

20060° 81,5 / 7,5

12032
F-06-07-06-00

CT/D 250

25060° 113 / 9,2

15040
F-06-07-08-00

CT/D 300

30060° 154 / 11

19050

COD.DESCRIZIONE
F-06-07-50-001

Tramoggia di carico

F-06-07-50-002Cuffia di scarico

F-06-07-50-003Cappa di aspirazione su cuffia di scarico

F-06-07-50-004Sportello di ispezione

F-06-07-50-005Sostegno carrellato per posizionamento mobile

F-06-07-50-006Struttura di sostegno fissa

F-06-07-50-007Costruzione in acciaio inox

F-06-07-50-008Controllo giri

F-06-07-50-009Variatore meccanico di giri

F-06-07-50-010Variatore elettronico di giri su motore con potenziometro

F-06-07-50-011Impianto elettrico a bordo macchina

F-06-07-50-012Quadro elettrico di comando a bordo macchina

F-06-07-50-013Verniciatura personalizzata da tabella RAL (standard verde RAL 6011)

 

ROLLER CONVEYOR

Machine functions 
Roller conveyors are used for the handling of bricks along the cutting lines, loading and unloading of the bricks from the dryer and the kiln. Roller conveyors are suitable for handling different type medium-weight packages having a flat base. 
They are used to pile-up the bricks along the various stages of the handling process, allowing to perform 90 to 180° bends by means of tapered rollers, or with chain or belt shifting systems.


Machine description 
Roller conveyors are used in the most different fields, therefore the technical characteristics have dimensions and vary depending on the installation and on the type of material the conveyor is used for. Length, width, height from the ground, roller diameter, pitch of the rollers, payload, transfer speed are always suited to each individual system.

PVC BELT CONVEYORS, TNG- L/M SERIES

Machine functions 
Belt conveyors with PVC belt are used where a metal structure less cumbersome than a rubber belt is required. The PVC belt slides on a sheet metal frame through a driving and tensioning head, without using intermediate rollers. 
-The PVC Redler conveyor is particularly useful under box feeders in order to keep the area below clean from any discharge from the box feeder metal chain
-The PVC conveyor is used to collect scrap under the cutting lines due to its oil-repellent features. 
-The PVC belt conveyor is used to convey dry bricks under the piling machine clamps.

Machine description 
Belt conveyors are made out of a fully modular sturdy structural work, developed in different lengths and widths so as to give a functional and quick response to the customer’s needs. The size varies according to the different load that the conveyor must bear. 
Supplied both with direct and indirect drive motor, with shafts mounted on driving and tensioning drums. Prepared for the application of several accessories at the customer’s choice – (see Technical Sheet) – they are all equipped with safety protections, head protections and cable safety end stops along the entire perimeter of the conveyor. 
Each machine can be adjusted depending on the application requirements.

 
CODETYPEBELT WIDTH mm

OVERALL DIM WIDTH x HEIGHT mmAVERAGE PAYLOAD m³/hrrHEAD WEIGHT
Kg
MEAN WEIGHT
Kg/ml
F-06-03-01-00NPVC 40400500 x 280106034
F-06-03-02-00NPVC 50500600 x 280157542
F-06-03-03-00NPVC 60600700 x 280209050
F-06-03-04-00NPVC 8080090 x 2802010565
F-06-03-05-00NPVC 10010001100 x 2803012080
F-06-03-06-00NPVC 12012001300 x 2805014098
F-06-03-07-00NPVC 14014001500 x 28080160110
F-06-03-08-00NPVC 16016001700 x 280100185125
F-06-03-09-00NPVC 18018001900 x 280150210145
F-06-03-10-00NPVC 20020002100 x 280180235155
MOTOR DRIVEN LEVELLING DEVICES RIP series CODE F-06-05

CODETYPERUBBER BELT WIDTH mm



FOR ROLLING MILL
mm
LEVELLING DEVICES
DIAM. Ø mm
WEIGHT
Kg
F-06-05-01-00RIP 65800600 / 6501 650165
F-06-05-02-00RIP 751000700 / 8001 750175
F-06-05-03-00RIP 851200900 / 10001 950185
F-06-05-03-00RIP 65+6514001100 / 12002 650330
ACCESSORIES FOR CONVEYORS CODE F-06-50



CODEDESCRIPTION
All conveyors are supplied complete with standard multi voltage motors

F-06-50-01-000

Side panels with board along the full length

F-06-50-02-000Side panels without board along the full length

F-06-50-03-000Rotation controlling device


F-06-50-04-000Anti-sliding control

F-06-50-05-000Cable safety end stop


F-06-50-06-000Motor driven levelling device



F-06-50-07-000Metal detector


F-06-50-08-000Magnetic separator (PERMANENT MAGNET)


F-06-50-09-000Reversible belt less than 10 mt


F-06-50-10-000Reversible belt over 10 mt


F-06-50-11-000Reversible belt over 20 mt


F-06-50-12-000Motor driven car


F-06-50-13-000Frame shape TILTED-FLAT or FLAT-TILTED


F-06-50-14-000Hinge on belt end for tilting


F-06-50-15-000Scraper with VIDIA inserts


F-06-50-16-000Clay presence device


F-06-50-17-000Galvanised sheet upper cover


F-06-50-18-000Inspection hatch on galvanised sheet upper cover


F-06-50-19-000LEXAN porthole on upper cover


F-06-50-20-000Discharge hood with suction pipe connection



F-06-50-21-000Belt installation frame


F-06-50-22-000Wear-resistant facing on elevating bucket edging


F-06-50-23-000Oil-proof rubber


F-06-50-24-000Electrical system on the machine


F-06-50-25-000Extra electrical wiring on the machine per linear mt



Machine functions

Rubber belt conveyors are indispensable to connect the production cycle, carry the clay or other materials to be channelled from one work station to another.


Machine description 
Belts conveyors are made out of a fully modular sturdy structural work, developed in different lengths and widths so as to give a functional and quick response to the customer’s needs. 
The structure and the various items are all bolted-on and can be supplied varnished or hot galvanized;  the weld-free assembly allows quick fitting and dismantling. 
The roller size varies according to the different load that the conveyor must bear. 
Supplied both with direct and indirect drive motor, with drive and tension shrunk-on shafts. 
Prepared for the application of several accessories at the customer’s choice (see Technical Sheet), they are all equipped with safety protections, side and lower fall prevention nets, head protections and cable safety end stops along the entire perimeter of the conveyor. 
Each machine can be adjusted depending on the application requirements.


The spreader or the clay levelling machine is an indispensable accessory to attach to the conveyor in order  to uniform the layer of clay on the belt, it is particularly suited on belts that feed the roller mills, so as to better exploit  the rolling width of the cylinders. The spreader is composed of one or more motor-driven and tilting disks to best perform the levelling operation.

CODETYPERUBBER WIDTH mmOVERALL DIM WIDTH x HEIGHT mmAVERAGE PAYLOAD m³/hrrHEAD WEIGHT
Kg
MEAN WEIGHT
Kg/ml
F-06-01-01-00TNG/L* 400400510 x 35010220

50
F-06-01-02-00

TNG/L* 500

500610 x 350

15240

60
F-06-01-03-00

TNG/L* 600

600710 x 350

2026070
F-06-02-01-00

TNG/M** 500

500810 x 450

2046085
F-06-02-02-00

TNG/M** 650

650960 x 450

3048595
F-06-02-03-00

TNG/M** 800

8001110 x 450

50510103
F-06-02-04-00

TNG/M** 1000

10001310 x 450

80530

125
F-06-02-03-00

TNG/M** 1200

12001510 x 450

100550

145
F-06-02-03-00

TNG/M** 1400

14001710 x 450

150570165
F-06-02-03-00

TNG/M** 1600

16001910 x 450

180590

185
* L = light weight series


**M = modular dismountable series


DEFERIZZATORE MAGNETICO O CALAMITA – METALDETECTOR 

Funzione delle macchine 
I deferizzatori magnetici o calamite sono attrezzature semplici ed economiche che servono ad asportare residui ferrosi (chiodi, pezzi di ferro, ecc) dall’argilla trasportata sul nastro.
Il metaldetector, posizionato dopo il deferizzatore magnetico esercita una funzione di controllo per garantire la totale assenza dall’argilla di qualsiasi pezzo di metallo, salvaguardando l’integrità delle macchine.

Descrizione delle macchine
Un funzionamento efficiente del deferizzatore magnetico è determinato dal volume del magnete( quantità di ferrite contenuta) la larghezza e distanza a cui è posizionato. La durata è pressoché illimitata nel tempo. Il metaldector posizionato sul nastro, esercita un campo elettromagnetico, che viene modificato quando rileva un elemento di metallo. 
Un segnale (acustico o luminoso o di arresto) in base a quanto previsto nel quadro elettrico, segnalerà l’emergenza all’operatore che potrà effettuare gli interventi del caso.

COD.TIPODIMENSIONE MAGNETE mm
LARG. ALT. LUNG.
ALTEZZA INSTALLAZ.
mm
PER NASTRO
TIPO
PESO
MACCHINA
Kg
008-03-03-00

CAL/S 50/15/50

500 X 150 X 500

150TNG 500

190
008-03-04-00

CAL/S 50/15/60

500 X 150 X 600

150TNG 650

230
008-03-05-00

CAL/S 50/15/70

500 X 150 X 700

150TNG 800

270
008-04-03-00

CAL/M 50/19/60

500 X 190 X 600

190TNG 650285
008-04-04-00

CAL/M 50/19/70

500 X 190 X 700

190TNG 800
335
008-04-05-00

CAL/M 50/19/90

500 X 190 X 900

190TNG 1000

430
008-05-03-00

CAL/L 50/25/70

500 X 250 X 700

250TNG 800
440
008-05-04-00

CAL/L 50/25/90

500 X 250 X 900

250TNG 1000

570
008-05-05-00

CAL/L 50/25/110

500 X 250 X 1100

250TNG 1200

690
008-05-06-00

CAL/L 50/25/130

500 X 250 X 1300

250TNG 1400

815
008-06-03-00

CAL/XL 75/27/70
750 X 270 X 700

270TNG 800

708
008-06-04-00

CAL/XL 75/27/90

750 X 270 X 900

270TNG 1000

915
008-06-05-00

CAL/XL 75/27/110

750 X 270 X 1100

270TNG 1200

1115
008-06-06-00

CAL/XL 75/27/130

750 X 270 X 1300

270TNG 1400

1315
METAL DETECTOR serie MDG

COD.TIPODIMENSIONE MAGNETE mm
LARG. ALT. LUNG.
ALTEZZA INSTALLAZ.
mm
PER NASTRO
TIPO
PESO
MACCHINA
Kg
005-10-02-00

MDG 50

1000 X 360 X 400

250TNG 500

45
005-10-03-00

MDG 65

1030 X 340 X 400

250TNG 650

52
005-10-04-00

MDG 80

1150 X 400 X 440

250TNG 800

60
005-10-05-00

MDG 100

1300 X 400 X 440

250TNG 1000

66
005-10-06-00

MDT 120

1550 X 400 X 440

250TNG 1200

82
005-10-07-00

MDT 140

1800 X 500 X 440

250TNG 1400

98
ACCESSORI PER METAL DETECTOR COD. 008-50

COD.DESCRIZIONE
008-50-01-00

Tiranti di regolazione di staffaggio

008-50-02-00

Telaio fisso di installazione

008-50-03-00

Telaio con guide mobili di installazioni

008-50-04-00

Staffe montaggio MDG più sagomatura nastro

008-50-05-00

Carter in policarbonato per MDG

 

BUCKET ELEVATORS

Machine functions 
Belts conveyors with PVC belt are used where a metal structure less cumbersome than a rubber belt is required. The PVC belt slides on a sheet metal frame through a driving and tensioning head, without using intermediate rollers.

Machine description 

The bucket elevator is built with a modular structure in suitably thick sheet metal, to be bolted on, the structure is self supporting, inspection hatches are installed.
Fitted with a drive roller, motor and reducer,  tension roller, Eletex 800/5 type rubber mat with screwed-on buckets, protection guard: drive  through belts between motor pulley and reducer.
Specific accessories can be installed on the machine depending on the specific requirements, such as, for example the inspection balcony and related ladder to access the balcony

CODETYPEBUCKET DIMENSION BUCKET WIDTH mm
LOADING CAPACITY lt
PRODUCTION
m³/hr
INSTALLED POWER
Kw
HEAD WEIGHT
Kg
MEAN WEIGHT
Kg/m
F-06-06-02-000

ET 140140 0,5

2 / 7

1,5 / 3

35050
F-06-06-04-000

ET 225225 1,6

7 / 15

2,2 / 4

48075
F-06-06-06-000

ET 350350 4,3

15 / 30

5,5 / 11

750

100
F-06-06-08-000

ET 500500 6,2

30 / 50

7,5 / 15

1300160
ACCESSORIES FOR BUCKET ELEVATORS CODE F-06-06-50

CODEDESCRIPTION
All bucket elevators are supplied complete with standard multi voltage motors


F-06-06-50-001

Rotation controlling device


F-06-06-50-002

Anti-sliding control


F-06-06-50-003

Cable safety end stop


F-06-06-50-004

Hinge on end part for tilting



F-06-06-50-005

Clay presence device



F-06-06-50-006

LEXAN porthole on upper cover



F-06-06-50-007

Discharge hood with suction pipe connection



F-06-06-50-008

Wear-resistant facing on elevating bucket edging



F-06-06-50-009

Electrical system on the machine


F-06-06-50-010

Drums with interchangeable rubber bars


F-06-06-50-011

Extra electrical wiring on the machine per linear mt


F-06-06-50-012

Customised varnishing from RAL table (RAL 6011 green as standard)


F-06-06-50-013

Galvanising


F-06-06-50-014

Railing



F-06-06-50-015

Step irons to access the balcony


F-06-06-50-016

Bucket feature set based on the payload and on the type of product to be carried


 

 
 
 

FORNACE BALLATORE GIUSEPPE

DI BALLATORE MAURO & C. -S.N.C.

Strada Vecchia per Chieri 65

14019 Villanova D’asti AT)

P.IVA 00904730058

Tel. +39 0141 946.680

Fax +39 0141 945.539

Email: info@ballatore.it

Domande? Chiamaci subito!
Scroll Up